Company Overview
Our client is a leading global manufacturer of capital equipment used in making leading-edge-semiconductors across the world. The team is organized into three major areas of responsibility: Hardware, Software, and Operations. They have an open position in the hardware group. The Hardware group designs subassemblies and subsystems for their product lines, providing innovation for the next-generation products, providing improvements in cost and reliability. In Hardware group, mechanical engineers, simulation analysts, electrical engineers, manufacturing engineers, and supplier quality engineers contribute to designing and improving their products.
Job Description
Designation- Mechanical design project lead engineer
• Conceptualizing, Designing, developing and implementing cost-effective design solution for power distribution systems and power boxes
• Reviewing, validating and selecting OEM components– Circuit Breakers, Interlocks, Mechanical Hardware, Busbars (rigid and flexible), Door Hinges and latches, cable tracks, cooling fans,door gaskets, weldmentstuds, structural fasteners, conduits, clips, eye bolts etc.
• Designing sheet metal enclosuresand materials for power boxes
• Reviewing and approving engineering drawings & bill of materials using Engineering Change Management process
• LeadingInteractions with PG counterpart in US
• Studying and recommending corrective solutions for Problem Reports of varying complexities on power boxes from suppliers and customers.
• Provide immediate response and timely resolution to design related production issues encountered during the first build process
• Peer Reviewing Power Box designs, conducting design review to get buy-in from all cross functional teams (primarily Electrical Engineering Team)
• Developing Processes, Best Practices for Mechanical Engineeringfor Power Box Designs
• Focusing on Quality Improvements for ME Power Box Designs (Implementation of DMADV or any such methods)
• Driving DFMEA, DFR, DFT, DFS, DFM, DFC
• Driving Continuous Improvement and Innovation Projects
• Experience with harness routing& documentation for Power Boxes
• Managing in a very dynamic and fast paced work environment with frequent updates, design packages with quick solutions etc.
Requirements
• Proficiency in design of Powerbox / control panels /electromechanical boxes
• Proficiency in designing complex sheet metal structures and release of manufacturing drawings
• Proficiency in Thermal hand calculations and basic simulations (Conduction, Convection, Heat dissipation and increase in temperature) to facilitate selection of heat sinks, Cooling systems like Fans, Component Layouts, Louvers etc.
• Proficient in 3D Modelling, Assembly and Detailing using Nx or CREO& PLM, PDM
• Advanced structural calculation’s & simulations - consideration of serviceability and facia design (outer panels) – Door, Access Panel, LOTO, Door Hinge design with Interlock, Busbar
• Experience on coatings and finishes
• Experience with plastic components, elastomers and viewports, associated flammability standards
Desired skills -
• Detailed knowledge on analysis software’s like Nx-Nastran to validate the design
• Exposure to knowledge on schematics and electrical components (CB, Contactors, SSRs, switching power supply etc.) and 480V AC/208 V AC electrical components
• Knowledge in Engineering Change Management Process
• Exposure to Value Engineering would be an advantage
• Awareness on EMC & EMI requirements
• Exposure to Seismic Analysis, Vibration Analysis
• Functional testing experience
• Strong knowledge of GD&T application
• Strong knowhow of welding
• Proficiency on SEMI standards - implementation experience
• Structured PS&DM experience – PB level issues.
• Proficient in Designing for cost targets, optimization of design footprints etc.
• Detailed knowledge of typical Power box issues in the field
• Exposure to Value Engineering would be an advantage
• Independently managing with projects/tasks and ability to prepare documents with MS Office
Additional Information
Experience required- 10 plus years
Location- Bangalore
Mandatory exposure in thermal / hand calculation